Program Overview
This course provides a comprehensive understanding of Dependent Failure Analysis (DFA), focusing on the identification and mitigation of interconnected risks within automotive systems. Participants will explore concepts such as independence, interference, and freedom from interference, and their impact on system reliability. Through real-life case studies, interactive exercises, and hands-on simulations, attendees will learn to identify common cause failures, cascading failures, and their implications. The program equips participants with actionable skills to enhance system resilience, reduce operational risks, and ensure uninterrupted functionality in automotive manufacturing.
Features
- Understand and apply key concepts like independence, interference, and freedom from interference in system analysis.
- Identify and mitigate risks associated with dependent, common cause, and cascading failures.
- Analyze real-world scenarios to develop strategies for enhancing system reliability.
- Analyze real-world scenarios to develop strategies for enhancing system reliability.
Target audiences
- Engineers, quality assurance specialists, risk analysts, and system reliability professionals, who are responsible for ensuring system resilience and minimizing operational risks
Curriculum
- 7 Sections
- 29 Lessons
- 2 Days
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- Introduction to Dependent Failure Analysis (DFA)4
- Key Principles in DFA6
- 2.1Definitions and applications of independence and interference in failure analysis.
- 2.2Explanation of how these concepts contribute to system resilience.
- 2.3Understanding how dependency, interference, and independence affect failure rates and system reliability
- 2.4Identifying interference-related issues within automotive systems.
- 2.5Real-life Examples: Interference issues in auto components, such as electrical interference affecting electronic systems.
- 2.6Interactive Element: Analyze interference risks within a hypothetical auto component system.
- Relationship Between DFA, Freedom from Interference, and Independence4
- 3.1Key interactions between DFA, freedom from interference, and system independence.
- 3.2Explore these relationships and their combined impact on system reliability.
- 3.3Examples of dependencies that could introduce vulnerabilities in auto systems.
- 3.4Case study: The impact of dependency in automotive parts, such as suspension systems.
- Steps in Conducting a Dependent Failure Analysis4
- Common Cause Failure (CCF)4
- 5.1Definitions, examples, and causes, with an emphasis on identifying and mitigating CCF risks.
- 5.2Examples: Automotive Manufacturing Areas where CCF is most likely to impact operations.
- 5.3Case study: How CCF affected real auto manufacturing setups.
- 5.4Interactive Simulation: Groups identify potential common causes for failure in a hypothetical system.
- Cascading Failure5
- 6.1Definition, causes, and prevention strategies specific to automotive component systems.
- 6.2Recognizing interconnected risks in multi-component systems.
- 6.3Examples: Automotive Chain reactions triggered by one component failure impacting multiple systems.
- 6.4Case study: Cascading failures in automotive manufacturing.
- 6.5Interactive Simulation: Participants work through a cascading failure scenario in a hypothetical auto manufacturing context.
- Conclusion and Q&A2