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Corporate Programs
Bespoke Courses
Family Succession
Executive Succession
Investor Value Creation
Value Added Services
Managed LMS
Instructional Design
Training Calendar
Showcase
Events
Contact Us
Contact Us
Corporate Programs
Bespoke Courses
Family Succession
Executive Succession
Investor Value Creation
Value Added Services
Managed LMS
Instructional Design
Training Calendar
Showcase
Events
Contact Us
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4M Control & OEE Essentials for Efficient Manufacturing
Curriculum
5 Sections
18 Lessons
1 Day
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4M Change Management – Concepts & Relevance
4
1.1
Definition of 4M (Man, Machine, Method, Material).
1.2
Impact of each M on quality, downtime, and costs.
1.3
Importance of change control in automotive manufacturing environments.
1.4
Industry examples from the automotive sector.
Mapping 4M Changes
4
2.1
Identifying 4M changes on the shop floor.
2.2
Best practices for documenting and controlling changes.
2.3
Importance of audits and traceability.
2.4
Practical exercise using Lucas TVS’ sample production data.
Understanding OEE
4
3.1
What is OEE and its significance in manufacturing?
3.2
Breaking down the OEE formula: Availability, Performance, Quality.
3.3
Calculating OEE from real data.
3.4
Identifying 6 big losses and how they impact OEE.
Improving OEE Using 4M Control
4
4.1
How 4M changes impact OEE performance.
4.2
Conducting Root Cause Analysis (RCA) when OEE drops.
4.3
Actionable steps to improve OEE with 4M controls.
4.4
Group activity: RCA and OEE improvement plan creation.
Action Planning
2
5.1
Developing a simple OEE dashboard.
5.2
Tips for post-program implementation and continuous improvement.
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