Curriculum
- 6 Sections
- 28 Lessons
- 1 Day
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- Introduction to AIAG CQI Standards & Their Strategic Importance4
- Deep Dive – CQI-9 (Heat Treat System Assessment)5
- 2.1Understanding heat treatment processes & failure modes
- 2.2System Assessment methodology: Mandatory Elements, Job Audit
- 2.3Key parameters: Quenching, Hardness Testing, Furnace Uniformity Survey (TUS)
- 2.4Real-life example: Preventing distortion failures in drive shafts
- 2.5Interactive case: Review of a sample CQI-9 audit report
- Deep Dive – CQI-11 (Plating System Assessment)5
- 3.1Plating process types (Zinc, Nickel, Tin, etc.) and key controls
- 3.2Chemistry management, solution analysis, bath life control
- 3.3Process controls and defect prevention
- 3.4Real-life example: Eliminating blistering defects in connector plating
- 3.5Simulation: Analyzing process flow & FMEA for a plating line
- Deep Dive – CQI-15 (Welding System Assessment)5
- 4.1Types of automotive welding: Resistance, Arc, Laser, etc.
- 4.2Understanding weld schedules, critical parameters, and destructive testing
- 4.3Managing weld quality variation in automated lines
- 4.4Real-life example: Preventing structural failures in chassis welding
- 4.5Group activity: Fill gaps in a mock CQI-15 audit checklist
- Integrating CQI Assessments into QMS & Customer Requirements5
- Simulation & Action Planning4
Integration with IATF 16949 & OEM-specific requirements
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