Curriculum
- 4 Sections
- 21 Lessons
- 1 Day
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- Motor–Pump Efficiency Essentials5
- 1.1Motor efficiency classes (IE2–IE5), load behavior, torque characteristics
- 1.2Pump types and operating principles (centrifugal vs. PD)
- 1.3System head, friction losses, and flow–pressure relationships
- 1.4Input–output power mapping and efficiency breakdown
- 1.5Common degradation factors: Cavitation, wear, misalignment, impeller erosion
- System Losses & Operational Inefficiencies5
- Industrial Optimization Methods6
- 3.1Pump resizing, re-rating & impeller trimming
- 3.2When to use VFDs and how to calculate true ROI
- 3.3Parallel pump operation and load-sharing optimisation
- 3.4Mechanical upgrades improving electrical efficiency (seals, bearings, lubrication)
- 3.5Examples from pharma utilities, chemical plants, HVAC, industrial water systems
- 3.6Efficiency improvements achieved by resolving cavitation, misalignment, or flow imbalance
- Diagnostics, Calculations & System Simulations5
- 4.1Plotting actual operating points using pump and system curves
- 4.2Calculating penalties for off-BEP operation
- 4.3Comparing VFD vs. impeller trim for cost and efficiency gains
- 4.4Diagnostic scenario: Identify root causes of energy loss
- 4.5Activity: Build an Energy Improvement Opportunity Sheet for a sample facility
Diagnostic scenario: Identify root causes of energy loss
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