Curriculum
- 5 Sections
- 24 Lessons
- 1 Day
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- Foundations of HACCP & Preventive Controls4
- 1.1Evolution of HACCP: Codex Alimentarius, FDA FSMA, EU standards
- 1.2CCPs (Critical Control Points), PRPs (Prerequisite Programs), Validation vs. Verification, HARPC (Hazard Analysis and Risk-Based Preventive Controls)
- 1.3Difference between traditional HACCP and Preventive Controls (PCQI framework)
- 1.4Exercise: “Spot the hazard” quick activity
- Hazard Analysis & Risk Assessment5
- 2.1Identifying biological, chemical, physical & allergen hazards
- 2.2Risk prioritization: severity, likelihood, detectability
- 2.3Decision trees, control measures, vulnerability assessment
- 2.4Real-Life Example: Listeria outbreak & allergen mislabeling cases
- 2.5Group Exercise: Hazard identification for a sample product line
- Designing Effective Preventive Controls5
- 3.1Categories: Process controls, sanitation controls, allergen controls, supply-chain controls
- 3.2Monitoring systems and documentation essentials
- 3.3Industry Standards: FSMA Preventive Controls Rule, ISO 22000, FSSC 22000
- 3.4Case Study: Preventive controls failure leading to a recall
- 3.5Exercise: Drafting a preventive control matrix
- Critical Control Points (CCPs) & Validation5
- 4.1Establishing CCPs, critical limits & monitoring methods
- 4.2Validation, verification, and record-keeping practices
- 4.3Root cause analysis (RCA), CAPA (Corrective & Preventive Actions)
- 4.4Real-Life Audit Failures: What went wrong and why
- 4.5Activity: Create a CCP decision tree for a beverage production process
- Implementation, Compliance & Culture5
- 5.1Integrating HACCP & Preventive Controls into daily operations.
- 5.2Regulatory Readiness: FDA inspections, EU audits, FSSAI perspective.
- 5.3Embedding food safety culture – leadership role & accountability.
- 5.4Case Reflection: Global recalls – learnings for corporates.
- 5.5Exercise: Mock regulatory audit with role-play.
Case Reflection: Global recalls – learnings for corporates.
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