Program Overview
This expert-led program provides a deep dive into ISO 50001 standards tailored for automotive manufacturing plants. Participants will gain conceptual clarity on energy management systems (EnMS), explore industry-specific challenges, and learn proven strategies to optimize energy performance. The session blends theory with situational awareness, real-world automotive case studies, and interactive exercises, enabling participants to apply best practices immediately to reduce energy costs, enhance operational efficiency, and meet regulatory and sustainability goals.
Features
- Understand the framework, requirements, and terminology of ISO 50001 in automotive contexts.
- Identify key energy performance indicators (EnPIs) and develop monitoring strategies.
- Apply practical, real-world methods to optimize energy usage in manufacturing plants.
- Integrate energy management with corporate sustainability and compliance objectives.
Target audiences
- Senior Engineering Professionals
- Quality Managers
- EHS Leaders
- Sustainability Officers
- Operations Heads
Curriculum
- 5 Sections
- 28 Lessons
- 1 Day
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- Foundations of ISO 50001 in the Automotive Context6
- 1.1Key Concepts : Energy management systems (EnMS), Continual Improvement
- 1.2Key Concepts : Energy Review, Baseline, KPIs, PDCA cycle.
- 1.3Understanding ISO 50001 structure & requirements.
- 1.4Automotive sector-specific drivers: Regulatory Compliance, Cost Optimization
- 1.5Automotive sector-specific drivers: Sustainability Mandates
- 1.6Case Insight: How a Tier-1 automotive Supplier Reduced Energy Intensity
- Energy Performance & Baseline Management6
- 2.1Conducting energy review & identifying significant energy uses (SEUs).
- 2.2Establishing energy performance indicators (EnPIs) and baselines.
- 2.3Automotive plant-specific energy loads: Paint Shops, Welding Lines
- 2.4HVAC systems, Compressed Air & Lighting.
- 2.5Real Example: Tracking and improving energy KPIs
- 2.6Exercise: Identify SEUs in a given process map of an automotive manufacturing unit.
- Integrating Energy Management into Plant Operations5
- 3.1Linking EnMS with production planning & maintenance schedules.
- 3.2Cross-functional roles: Operations, Maintenance, Quality, and EHS teams.
- 3.3Energy-efficient design for new automotive facilities.
- 3.4Case Insight: ROI from retrofitting high-efficiency motors in a powertrain plant.
- 3.5Simulation: Participants map operational touchpoints for potential energy improvements.
- Compliance, Auditing & Continual Improvement5
- 4.1Internal audit process for ISO 50001 in automotive plants.
- 4.2Common non-conformities & how to address them.
- 4.3Energy data monitoring & analysis.
- 4.4Linking ISO 50001 to ISO 14001, ISO 45001 for integrated management systems.
- 4.5Exercise: Review a mock audit finding and prepare a corrective action plan.
- Real-World Challenges & Problem Solving Workshop6
- 5.1Energy cost reduction amidst production ramp-up.
- 5.2Balancing energy efficiency with process quality requirements.
- 5.3Integrating renewable energy in automotive plants.
- 5.4Live Case Discussion: Participants bring current plant challenges
- 5.5Live Case Discussion: Expert Facilitates Solution Brainstorming.
- 5.6Group Simulation: Design a 6-month action plan for energy performance improvement.
Instructor
