Curriculum
- 5 Sections
- 16 Lessons
- 1 Day
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- Industry 4.0 Demystified — From Concept to Competitive Edge5
- 1.1What is Smart Manufacturing? Industry 4.0 vs. Industry 3.0
- 1.2Layers of Smart Manufacturing: Process, Product, People, Digital Backbone
- 1.3Key concepts: Cyber-Physical Systems, IoT, Edge Computing, Digital Twin, AI/ML in Manufacturing, Cloud MES
- 1.4Value levers: Speed, Accuracy, Cost, Flexibility
- 1.5Caselet: Textile plant with IoT-enabled loom monitoring improved uptime 15%
- Process Automation — Where It Creates the Biggest Impact4
- 2.1Automation hotspots in manufacturing: Fabric: Dyeing, finishing, cutting; Garment: Spreading, stitching, inspection, packaging;
- 2.2Integrating automation with lean and quality programs
- 2.3Common pitfalls: Siloed automation, tech overinvestment, skill gaps
- 2.4Activity: Map “Automation Value Opportunities” in your operation
- Smart Manufacturing Playbooks — Global + Indian Examples3
- 3.1Global Cases: Adidas Speedfactory — demand-driven automation; Bosch — connected shopfloors for real-time decision making
- 3.2India Cases: Smart knitting unit leveraging RFID for WIP tracking; Dyehouse IoT for energy and water optimization
- 3.3Key Terms: Smart Sensors, IIoT, OPC-UA, Low-Code MES, Cobots, Predictive Maintenance
- Simulation — Design Smart Factory Blueprint1
- Making Smart Manufacturing Real3