Curriculum
- 6 Sections
- 37 Lessons
- 1 Day
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- Global Regulatory Landscape in Tyre Manufacturing6
- 1.1Overview of international standards: ECE, DOT, BIS, ISO, and UNECE R30 / R117 / R141
- 1.2Safety & performance testing mandates (rolling resistance, wet grip, noise levels)
- 1.3Labelling compliance – EU Tyre Label, AIS 142 (India)
- 1.4Import/export certification and homologation pathways
- 1.5Conformity of Production (CoP) & Type Approval requirements
- 1.6Interactive Exercise: Quick quiz on matching tyre test parameters to their respective standards (R117, AIS 142, ISO 28580, etc.)
- Environmental & Chemical Compliance9
- 2.1REACH & RoHS Regulations: Managing restricted substances (PAHs, VOCs, zinc oxide)
- 2.2California Proposition 65 & 6PPD-quinone regulation
- 2.3Euro 7 & Tyre Abrasion Norms (microplastic limits)
- 2.4Rolling resistance and tyre-wear particle emission thresholds
- 2.5Hazard communication (SDS, GHS) and chemical inventory management
- 2.6Material traceability and supplier compliance audits
- 2.7Case Study: Transition to REACH-compliant TDAE oils and low-PAH carbon blacks
- 2.8Case Study: R&D on 6PPD alternatives to meet fish-toxicity regulations
- 2.9Exercise: Material substitution simulation — choose compliant alternatives for a non-compliant accelerator system.
- Extended Producer Responsibility (EPR) & Waste Compliance7
- 3.1India’s EPR framework for waste tyres (MoEFCC 2022 notification)
- 3.2Annual recycling targets, EPR credits, and portal reporting
- 3.3Integration with recyclers and pyrolysis partners
- 3.4Cross-border waste movement & Basel Convention guidelines
- 3.5Global best practices – EU ELT management and producer responsibility networks
- 3.6Context: Sustainability goals and partnerships for ELT recovery and recycling
- 3.7Interactive Exercise: Group exercise – draft an EPR compliance flow for mapping stakeholders, metrics, and documentation
- Product Safety, Labelling & Market Readiness7
- 4.1Tyre label metrics (fuel efficiency, noise, wet grip) and consumer impact
- 4.2India vs. EU vs. US labelling systems
- 4.3BIS and AIS certification process for new product launches
- 4.4In-process validation and traceability mechanisms (serialisation, QR codes, RFID)
- 4.5Product recall protocols and risk assessment frameworks
- 4.6Case Insight: Export compliance process for EU markets and digital label integration
- 4.7Exercise: Label design challenge – participants decode test data and create a compliant tyre label
- Audits, Documentation & Digital Compliance6
- 5.1Internal & external audit readiness (BIS, IATF 16949, ISO 14001)
- 5.2Digital record-keeping and compliance dashboards
- 5.3Blockchain for compliance traceability
- 5.4Supplier qualification audits and compliance risk mapping
- 5.5Non-conformance management (NCR / CAPA processes)
- 5.6Audit exercise – review a mock compliance checklist and identify gaps to be rectified before an ECE audit.
- Action Planning & Compliance2
Safety & performance testing mandates (rolling resistance, wet grip, noise levels)
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