Curriculum
- 5 Sections
- 20 Lessons
- 1 Day
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- TPM – Beyond Maintenance to Total Factory Ownership4
- Machinery Challenges in Textile Units4
- 2.1Common machine loss areas: loom breakdowns, spindle stoppages, carding machine jams, dye machine inconsistency
- 2.2The 6 Big Losses in textile manufacturing
- 2.3Activity: Loss Mapping on a textile machine (video/data based)
- 2.4Caselet: TPM success story in a spinning mill reducing stoppage losses by 20%
- TPM Tools and Practices – Textile Industry5
- 3.1Autonomous Maintenance steps — textile operator engagement
- 3.2Focused Improvement (Kobetsu Kaizen) for machine-specific defects
- 3.3Planned Maintenance: critical spares, downtime scheduling, MTBF/MTTR
- 3.4TPM visual management and 5S for machine areas
- 3.5Mean Time Between Failure (MTBF), MTTR, Breakdown Analysis, 4M Change, Root Cause Tagging
- Simulation – TPM Diagnostic & Improvement Plan3
- Sustaining TPM – From Initiative to Culture4
The 8 Pillars of TPM with textile plant context
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