Curriculum
- 5 Sections
- 24 Lessons
- 1 Day
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- Warehouse Risk Zones & Safety Foundations4
- 1.1Concepts: Types of risks – physical, mechanical, fire, chemical, electrical
- 1.2Keywords: Near Miss, Risk Register, JSA (Job Safety Analysis), HIRA (Hazard Identification and Risk Assessment)
- 1.3Case Study: Multinational chemical distributor mapped all high-risk aisles & loading docks
- 1.4Toolkit: Warehouse Risk Zoning Map Template + PPE Requirement Matrix
- Fire Safety – Prevention, Equipment & Response5
- 2.1Concepts: Fire classes (A/B/C/D), Fire triangle, Extinguisher types, Fire load
- 2.2Keywords: Fire Audit, Hose Reel, Fire Alarm System, Emergency Evacuation Drill
- 2.3Compliance: NFPA norms, Local Fire Department NOC, Fire License, IS standards
- 2.4Real-life Case: Electrical goods DC minimized loss via zoned fire suppression
- 2.5Exercise: Fire safety gap identification from warehouse layout diagrams
- Racking & Structural Safety5
- 3.1Concepts: Racking load ratings, beam deflection, seismic considerations
- 3.2Keywords: Pallet Overhang, Load Spreader, Anti-Collapse Mesh, Rack Protection Devices
- 3.3Situational Focus: Collapse of selective racking due to incorrect stacking pattern
- 3.4Real-life Insight: Retail DC installed corner guards and aisle barriers after impact damage audit
- 3.5Checklist: Racking Safety Inspection Format – monthly structural health check
- Material Handling Safety & SOPs4
- 4.1Concepts: MHE safety, safe lifting loads, aisle width, congestion management
- 4.2Keywords: Forklift License, Choke Points, Pedestrian Zone, Speed Limiter
- 4.3Case Study: Pharma firm reduced near misses by zoning forklift vs pedestrian lanes
- 4.4Toolkit: Material Handling SOP Template + Incident Reporting Format
- Regulatory & Audit Compliance6
Keywords: Near Miss, Risk Register, JSA (Job Safety Analysis), HIRA (Hazard Identification and Risk Assessment)
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